Industrial Engineered Coating & Asset Repair Solutions
Specialist Services for Plant, Equipment, Fabrications & Components Across All Industrial Sectors
Corrotec delivers a comprehensive range of specialist engineered coating, surface treatment and asset repair solutions - protecting and restoring industrial plant, process equipment, structures and components across energy, water, nuclear, oil & gas, petrochemical, mining, pulp & paper and process manufacturing sectors.
Every solution is correctly specified for the application, professionally applied, and designed to extend asset life, reduce maintenance costs and maximise operational uptime.
Or call us now: 0151 394 1977 or 07468588014
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Blast Cleaning & Surface Preparation
Corrotec provides professional shot blasting, grit blasting, sand blasting and abrasive blasting services - selecting the optimum blast media and method to achieve the precise surface cleanliness and anchor profile required for each specific application.
Professional blast cleaning is the critical foundation of any successful coating or protection programme. Correct surface preparation ensures maximum adhesion, coating integrity and long term performance - making it the single most important step in any asset protection or repair project.
Corrotec selects the optimum blast media - from steel grit and aluminium oxide to glass bead and specialist abrasives - to achieve the precise surface cleanliness and anchor profile required for each specific application. We work to both generic and client specific surface preparation standards, ensuring complete confidence in the substrate condition before any coating is applied.
Applications Include:
- New steel fabrications - mill scale & contamination removal
- Corroded or degraded structures and components
- Removal of failed or redundant coating systems
- Surface profiling for high-performance coating adhesion
- Concrete surface preparation
Available as a standalone service or as part of a full coating and repair programme
Protective & Anti-Corrosion Coatings
The right protective coating system significantly extends asset service life, reduces maintenance frequency and protects against the specific environmental conditions your equipment operates in - whether that's corrosion, chemical attack, high temperature, UV exposure or immersion.
Corrotec specifies and applies protective coating systems across a comprehensive range of industrial environments and substrates. Using trusted global manufacturer systems, we ensure the correct product selection, surface preparation standard and application method for every project - from individual components to large structural assets.
Applications include:
- Offshore and onshore structures and pipelines
- Storage tanks, bunds and vessels
- Process plant and heavy industrial equipment
- Structural steelwork and fabrications
- High temperature and chemical resistance applications
Corrotec specialises in high performance industrial protective coating systems - if you're looking for powder coating on light fabrications or consumer products we'd be happy to point you in the right direction.
Composite Metal Repair & Rebuilding
High performance composite repair systems offer a fast, cost-effective and highly durable alternative to conventional welding or component replacement - eliminating hot works, minimising downtime and significantly reducing costs against OEM replacement.
Corrotec's composite repair solutions can restore worn, corroded, eroded or damaged metal components back to original profile and specification - or better. Suitable for both pre-installation protection of new items and in-service repair of degraded assets, composite repairs are increasingly the preferred solution for asset managers seeking to extend equipment life without delays and expense of replacement procurement.
Applications include:
- Worn or eroded pump casings and impellers
- Corroded pipework, flanges and fittings
- Damaged vessels, tanks and structural components
- Bearing housings and mechanical equipment
- Pre-installation protection of new fabrications
Eliminate hot works. Avoid replacement costs. Get assets back online faster.
Engineered Pump Linings & Rotating Equipment Repair
Pumps are among industry's hardest working assets - typically running continuously between planned outages and subject to intense erosion, cavitation, chemical attack and thermal stress throughout their operational life.
Corrotec delivers specialist engineered lining and repair solutions that restore pump casings, impellers, volutes and worn parts to full hydraulic performance - eliminating the degradation that drives inefficiency, energy waste and premature failure.
Energy Efficient Lining - A Measurable Commercial Return
Specialist hydraulic efficiency linings restore smooth internal surfaces, reduce turbulence and friction losses, and demonstrably improve pump performance. In many applications this delivers running cost savings of 8-12% per annum - with the coating paying for itself within the first operating year and continuing to deliver savings throughout the asset's lifetime.
Applications include:
- Pump casing repair and lining
- Impeller restoration and coating
- Volute and worn parts protection
- Cavitation damage repair
- Chemical and abrasion resistance linings
- Pre-installation pump protection
Glass Bead Peening & Non-Ferrous Surface Finishing
Glass bead peening produces a fine, uniform, non-directional satin or matt finish on non-ferrous metals and exotic alloys - combining aesthetic appeal with enhanced surface properties.
Widely used across precision engineering, food processing, pharmaceutical and aerospace applications, glass bead peening removes heat discolouration, handling marks and surface blemishes without damaging the base material - leaving a clean, consistent finish suitable for further coating or direct use.
Applications include:
- Stainless steel fabrications and components
- Aluminium and exotic alloy finishing
- Removal of weld discolouration and heat tint
- De-burring of precision machined components
- Food grade and pharmaceutical equipment
Anti-Slip & Positive Grip Solutions
Safe working environments depend on reliable, durable anti-slip surfacing - particularly in areas subject to water, chemical contamination, oil or process spillage. Corrotec specifies and installs the correct anti-slip system for the specific environment, load requirements and regulatory demands of each application.
Beyond personnel safety, positive grip solutions are equally critical in material handling and processing applications -ensuring controlled contact between plant, machinery and moving materials throughout the process.
Applications Include:
- Industrial floor surfaces and walkways
- Access platforms, stairs and ramps
- Vehicular and forklift traffic areas
- Paper, log and material handling rollers and grabs
- Marine deck and offshore platform surfaces
Chemical Containment & Bund Protection
Effective chemical containment is a regulatory, environmental and operational necessity across virtually every manufacturing and process sector. Bunds and containment areas must be fully protected against specific chemicals they contain - any failure in containment integrity creates serious environmental, legal and operational risk.
Corrotec specifies and applies chemically resistant lining systems engineered to withstand the specific aggressive chemicals present in each application - providing complete containment integrity and total peace of mind throughout your process.
Applications include:
- Chemical storage bunds and sumps
- Process area secondary containment
- Acid and alkali resistant linings
- Solvent & hydrocarbon containment
- Tank and vessel internal lining
Industrial Ceramic Wear Protection
Where extreme wear, high impact and aggressive abrasion demand the highest levels of protection, industrial ceramic systems deliver unmatched durability and service life. High alumina ceramic tiles - bonded directly to substrate or installed as bolt-on wear plates - provide outstanding resistance to point impact, sliding abrasion and erosive wear in the most demanding processing environments.
Applications include:
- Chutes, cones and transfer points
- Ducts, cyclones and separators
- Pulp and paper processing equipment
- Steel, cement and mineral processing plant
- Coal, biomass and wood handling systems
Thermal Spraying - TSA & TSZ Corrosion Protection
Thermal sprayed aluminium and zinc coatings provide long term corrosion protection that exceeds the performance of conventional galvanising in aggressive environments - recognised by international standards EN ISO 14713 as delivering over 20 years to first maintenance in highly corrosive conditions.
With precise thickness control, no thermal distortion risk and superior bond strength, TSA and TSZ coatings are particularly suited to complex fabrications, thin section steelwork and applications where conventional galvanising presents practical or dimensional constraints.
Applications include:
- Structural steelwork and fabrications
- Offshore and coastal structures
- Petrochemical and process plant
- Bridges, gantries and infrastructure
- Electrical conductivity applications and instrumentation
Vapour Phase Corrosion Inhibitors - VCI Packaging & Protection
Vapour Phase Corrosion Inhibitors provide reliable, clean and residue-free corrosion protection for components, plant items and equipment during packaging, storage, transportation and long term preservation - with protection periods of up to 15 years depending on application.
Available in a wide range of formats - impregnated paper, film, tapes, sheeting, bags, bubble wrap, shrink wrap, powder and tablet - VCI solutions are easily applied, leave no residues on removal, and require no degreasing or cleaning before the item is returned to service.
Applications include:
- Precision machined components and spare parts
- Electrical cabinets and instrumentation
- Long term storage of plant and equipment
- Export packaging and international shipping
- Seasonal or intermittent use equipment
Liquid Thermal Insulation Coatings
Liquid applied thermal insulation coatings provide effective corrosion under insulation protection, personnel burn protection and thermal management in a single, easily applied coating system - eliminating the complexity and maintenance burden of conventional insulation systems.
Suitable for operating temperatures from -40degC to +175degC, these innovative coatings reduce surface temperatures, eliminate condensation and icing, and provide long term corrosion protection - making them particularly valuable on complex geometry pipework, vessels, ducting and equipment where conventional insulation is impractical.
Applications include:
- Pipework, vessels and ductwork
- Personnel protection against contact burns
- Condensation and icing elimination
- Corrosion under insulation prevention
- Industrial machinery and equipment
Pipe Wrapping & Underground Corrosion Protection
Corrotec's pipe wrapping solutions provide robust, long lasting corrosion protection for buried and immersed pipework and fittings - combining a tough PVC backing with polymer bitumen adhesive to deliver complete protection against impact damage, aggressive ground conditions and corrosive environments.
Suitable for new installation and rehabilitation of existing pipework, pipe wrapping is a proven, cost effective solution for extending the service life of buried assets without excavation or replacement.
Applications include:
- Buried and immersed pipework and fittings
- Water, gas and process pipelines
- Offshore and coastal buried infrastructure
- Rehabilitation of existing corroded pipework
- New installation corrosion protection
Our Workshop Facility - Wirral, Northwest England
Our fully equipped specialist workshop in Birkenhead, Wirral is built for industrial asset treatment and repair. Treatment booths can accommodate items up to 6m long x 3m wide x 3m high - handling a wide range of industrial components and equipment with full quality control throughout every stage of the process.
Conveniently located near Junction 1 of the M53 with easy access from across the Northwest and beyond.
Address:
Unit 7 Valley Business Park,
Valley Road, Birkenhead, Wirral, CH41 7BA.
Discuss Your Requirements With Our Specialist Team
Whether you have an urgent asset repair requirement, a planned outage or protection programme, or simply need expert advice on the best solution for your application - talk to Corrotec today. We'll assess your requirements and recommend the most effective solution for your specific needs.
Tel: 0151 394 1977
Mob: 07468588014
Email: info@corrotec.co.uk